The Ultimate Guide To Strapping Machines?

The Ultimate Guide To Strapping Machines?

Strapping machines are commonly used by companies as a mean of wrapping together packages, boxes, and pallets for transportation or storage purposes. These machines are used to apply plastic or metal straps fast and effectively to keep the items in place and stable during transit. Strapping machines are available in various types and capacities in order to suit the customer’s requirements ranging from a small-scale firm to a large production house. There are three main classes of strapping machines which include the hand-held, semi-automatic, and fully automated classes of strapping machines.

Manual Strapping Tools
  • Best For: Suitable for low activity enterprises such as small business companies.
  • Operation: Need to feed and tension manually plus sealing process of the strap. Operators tighten the strap to the desired position by using a tensioner and then engage a sealer to put a metal end on the strapping.
  • Pros: Cheap, flexible, simple to operate, and suitable for small-quantity and small-frequency packaging requirements.
  • Cons: Increased time and human resource for efficient processing especially for high turnover operations.
Semi-Automatic Strapping Machines
  • Best For: Small to medium production volume companies having products packed in different sizes.
  • Operation: The operator guides the strap through it to the location of the package then puts it into the machine. The strap is then tensioned, sealed, and cut by the use of the same machine.
  • Pros: Gets results quicker and uniformly compared to manual strapping tools, inexpensive for small to medium sized organisations where little training is needed. Cons: Involves the operator in the process for each package, thus not very effective for large volumes of packages.
Fully Automatic Strapping Machines
  • Best For: Individuals who have a large and extensive area such as large warehouses and factory plants.
  • Operation: Fully automatic machines do not call for any form of manual operation. When prints end up on the conveyor system or in the strap on region of the machine, it binds, tensions, seals and cuts the strap all solely on its own.
  • Pros: Fast, accurate, highly suitable for applications that require high production rates fully integrated into the production line, results in considerable savings in labour costs. Cons: Relatively expensive in initial setup, requires a lot of space, and need constant maintenance.

In selecting a specific strapping machine, care should be taken as to the size and weight of the item to be strapped as well as the number of parcels to be strapping in a specific timespan. Another area of concern is selecting the strapping tool and the type of straps since there are devices that are compatible with plastic straps only or metal straps only. However, selecting an appropriate strapping machine is not enough, its service and maintenance should also be done correctly. Here are a few common steps that can be taken by any user:

  • Cleaning: There should not be dust, debris or excess strappings around the machine that could cause a malfunction or wear out small parts.
  • Lubrication: Grease parts with recommended lubricants to reduce friction between moving parts in order to reduce rates of wear and tear or overheating.
  • Inspection: Periodically check for signs of tension, wear or damage on tensioning mechanisms, seals and other components.
  • Calibration: Tension of the strap should also be monitored from time to time in order to guarantee good quality of strapping.

Other Link: 3 Types of Strapping Material and Their Uses

View Cart
 Brochure